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Yarn Quality Control Systems
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MATRIX TOUCH & IRIDIUM3D
Coming from BTSR consolidate experience on advanced yarn clearing technology, MATRIXTOUCH IRIDIUM & IRIDIUM3D system represents the latest breakthrough innovation drastically providing unique features and benefits in yarn defect detection.
Thanks to the sophisticated control technique, IRIDIUM3D is an electronic sensor capable of detecting the image variation of yarn being checked, thus identifying the occurrence of anomalies as well as the quality level of the yarn itself.
The 3D image technique (BTSR Patent) matches the CCD technology and analog technology to self-calibrating in real time, controls the yarn independently from its position and even flat yarns in a wide area.
In addition, IRIDIUM3D does not require any contact with the yarn being checked, thus allowing perfect monitoring of the yarn without in any way affecting the yarn tension characteristics and dust and pollution generation.
IRIDIUM3D is fully programmable and thus it can be easily adapted to quality control for any type of yarn/application.
TOP FEATURES AND BENEFITS
- SIX DIFFERENT TYPES OF YARN DEFECTS DETECTION - The main quality control functions are the identification of: - neps - neps per meter (nep/m) - slubs and tangles (slubs) - added ply (yarn+) - missing ply (yarn) - missing yarn (no yarn).
- SPECIAL YARN DEFECT ALGORITHM DETECTION: CV % - Standard Deviation
- 3D ANALYSIS - Analyse flat & round yarns dimension in 3-Dimesions (3D) analysis, 6mm visual area
- YARN DIAMETER DIRECT MEASUREMENT (in addition to Self-learning Cycle)
- ALL YARNS DEFECT DETECTION CAPABILITY from very thin to very thick yarns (including chenille yarns)
- Robust metallic diecasting case
- Fully compatible with New MATRIXTOUCH IRIDIUM terminal and PC- LINK WEB IRIDIUM software
- PROFILER FUNCTION - Detects any yarn diameter variation with special graph visualization for quality classification
- LOGS FUNCTIONS - Event logs: system events - user action - sensor events - system events for a perfect traceability and monitoring of the process and yarn anomalies detection
TECHNICAL SPECIFICATIONS
- Compact Design (50 x 50 x 18 mm)
- Extremely Precise Reading Area (6000 x 6000 Microns – 6 mm)
- Minimum Yarn Speed Resolutions: 0.1mm@100m/min; 1mm@1000m/min; 3mm@3000m/min and Minimum
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The “touch light” function allows for the rapid and precise use of the optic key in the different procedures: standardization, numbering, off-set etc...
RGB Multicolor Led for easy anomalies identifications and machine operations: start - top - doffing - etc...
CMOS Camera View for perfect centering of yarn path
Profiler for quality classification
Sensor Events logs Graph logs with yarn anomalies profiles with indication of defect and process event dataAPPLICATIONS
Main Manufacturing Sectors
| Textile Yarn Preparation |
Main Application Processes
| Winding | |
| Doubling | |
| Twisting | |
| Interlacing | |
| Special application on-demand |
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Product Outline |
FIERE E SOCIAL
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ULTRAFEEDER 2 - The latest technologies and innovative materials in a All-in-one Solution. Utmost accuracy in Hosiery, Seamless, Knitting applications. |
