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Constant Tension Feeders
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HYPERFEEDER
WHEN INNOVATION ANTICIPATE MARKET NEEDS
Coming from BTSR consolidate experience on advanced yarn storage feeder solutions, HYPERFEEDER represents a breakthrough solution drastically overcoming the state-of-art of storage feeding technology, destined to supply an epochal change in textile market technological offer.
A new concept multi-patented system able to guarantee a total combined yarn feeding and storage control, thus representing the first ‘Positive Storage Constant Tension Feeder’ Concept, able to grant Top Quality performances.
Optical Ring allows to measure precise yarn consumption in synchronism with drum storage, thus eliminating extra twisting yarn effect.
TOP FEATURES AND BENEFITS:
- Real-time Constant Tension Technology, bringing TOP Production Efficiency and Repeatability, based on the high-frequency magnetically controlled floating tensioning ring and output tension sensor closed-loop control system (BTSR Patent)
- High Precision Real-time Yarn Consumption Measurement (LFA) - granted by BTSR proprietary optical ring (BTSR Patent)
- Input Accessories allow yarns knots, breaks, tears detection, thus granting real-time machine stop signaling
- Yarn Graduation Compression Capability (0,1 gr. resolution) - for technical textile applications (i.e. sock leg, seamless...)
- TENSION PROFILER FUNCTION – automatically decreases or increases tension set-up according with operation process phase (BTSR Patent)
- AUTO-LFA Function - Auto-compensate Yarn LFA variation (i.e. due to fluff accumulation in the yarn finger, ...), granting constant quality and preventing yarn misplating & breakage,with BTSR MATRIX TOUCH terminal (BTSR Patent)
- Long-Life feeding cap interchangeable for special yarns (BTSR Patent)
- Easy threading-up
- Wide Yarns count range: extra thin, medium and coarse
- 3-Rays optical reading system fo yarn coils measurement and missing yarns
AVAILABLE IN TWO VERSIONS
- HYPERFEEDER version with graphic Display
- HYPERFEEDER/LC low cost version without Display /li>
Compatibility with all integrations ULTRAFEEDER2 & UNIFEEDER2
TOP FEATURES AND BENEFITS:
- Minimum working tension 0,2 grams, maximum reading tension 50 grams • Maximum Yarn Feeding speed 1000 mt/min
- Wide Power Range VDC (@ 24 V/48 V)
- Light Weight body: 1175 grams
- Reduced overall dimensions: height 280 mm, Width 78 mm, Depth 105mm
primo blocco
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Wide range for input and output accessories with knot catcher and yarn breakage detection |
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Long-Life steel drum plates easily interchangeable in case of wearing Syncronized Storage Concept for Constant drum storage No extra twisting yarn effect “All Separate” system for precise yarn coils spacing equal from the first to the last coil |
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Multiple possibility Long- Life interchangeable feeding cap for special yarns |
LCD Display for visual feedback in real time of: Operation Tension, LFA (yarn speed), QI (Quality Index), unwinding direction (S / Z) and histogram for visualization of average and peak tension detection
APPLICATIONS
Main Manufacturing Sectors| Socks/Hosiery | |
| Knitting | |
| Medical |
Main Application Processes
| Circular Knitting Machines (socks/hosiery, medical fabrics) | |
| Large Diameter Circular Machines | |
| Seamless Circular Machines | |
| Flat Knitting Machines | |
| Narrow Fabric Looms | |
| Special application on-demand |
DOWNLOAD
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Product Line Brochure |
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Product Outline |
FIERE E SOCIAL
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ULTRAFEEDER 2 - The latest technologies and innovative materials in a All-in-one Solution. Utmost accuracy in Hosiery, Seamless, Knitting applications. |
